Since Lutai Textile Group implemented the BOKE intelligent pattern and CAD system, its high-end shirt customization, production efficiency, cost control and digital manufacturing capability have been comprehensively upgraded, supporting its transformation from traditional textile production to intelligent and customized manufacturing.
Key Changes & Benefits
- Highly Efficient Customized Pattern Making
- Manual pattern making was slow and error-prone, with only about 20 orders handled daily per technician.
- With BOKE’s parametric pattern system, patterns can be generated automatically in 30 seconds, and over 300 orders can be processed each day.
- Supported Lutai’s large-scale personalized customization of nearly 5,000 custom shirts per day, achieving true one-person-one-pattern production.
- Improved Fabric Utilization & Cost Reduction
- AI intelligent marker planning greatly reduced fabric waste.
- Fabric calculation accuracy increased from 92% to 99.8%.
- Higher material efficiency and lower waste directly reduced production costs and released nearly 8 million yuan in inventory capital.
- Shorter Lead Time & Lean Production
- Order data can be imported in batches, and grading and marker making are completed automatically within minutes.
- Production preparation time was greatly shortened, and overtime work caused by manual pattern adjustment was basically eliminated.
- Faster response supported small-batch, high-frequency order demands from brand customers.
- Digital System Integration
- BOKE system was deeply integrated with Lutai’s internal ERP, AOS production scheduling and cutting equipment.
- Real-time data sharing created a unified digital production platform.
- Improved quality consistency and laid the foundation for Lutai’s intelligent factory construction.
- Business Model Upgrading
- Helped Lutai expand high-value-added customized apparel business.
- Made mass customization economically viable, with customization costs approaching bulk production levels.
- Strengthened its competitive advantage as a world-leading high-end shirt manufacturer and supplier.
In short, BOKE system has become a core technical support for Lutai’s intelligent manufacturing, helping it achieve efficient, stable and cost-effective large-scale customized production while maintaining high product quality.